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Click on the links below to find out more about the key qualification.
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VICE PRESIDENT OF OPERATIONS
Business Startup & Turnaround
- Exacted turnaround of critical new product introduction, reestablishing project plan to include contingency planning, coordination of Engineers and all personnel on multiple shifts, and time-phased production to ensure on-time, quality product.
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- Directed startup and manufacture of key components in a Mexican maquiladora, and grew the organization 100+ employees, earning Managerial Award for innovative pay-for-performance system.
Technology Transfer & Implementation
- Turned around $10 million key technology transfer project from Japan, resolved management crises, and recovered six-month deficit.
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- Successfully directed key technology transfer totaling more than $15 million, including major training of personnel in new safety requirements, prompting more than $40 million in follow-on business.
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- Project leadership on technology transfer to a Mexican maquiladora shelter operation; achieved on-time completion within five months and under $600,000 budget.
Supply Chain Management
- Developed alternate supply chain within six months, saving 200 jobs and viability of business. Cultivated detailed recommendations addressing planning and purchasing deficiencies in logistics.
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- Reversed rising supplier costs from long-held monopoly in market by developing and establishing new supplier for key component. Reduced unit cost >25% and extended product life expectancy >100% while maintaining quality and securing competitive position in market.
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- Collaborated with supplier to ensure quality of key components whose unreliability was threatening the company’s competitive market position. The successful collaboration established a lucrative long-term partnership between the two companies and set the stage for future supplier-development projects.
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Operations Reengineering & Restructuring
- Identified and addressed various operations and business performance (profitability) issues, and provided detailed recommendations to reverse outsourcing of critical system component.
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- Created and instituted Strategic Facilities Plan, resulting in $2.8 million cost savings, $1.6 million inventory reduction, and acceleration of new product development.
- Restructured and consolidated core technology assembly operation; decentralized corporate support functions.
P&L / Cost Control
- Contributed significantly to 59.9% PBIT increase in 2000; identified more than $4.3 million in cost savings in three years (1999 - 2001).
- Major contributor to achieving PBIT of 26.6% in 1997 by improving inventory turns 48%, boosting cycle count 96%, and consolidating technology operation.
- Boosted net income $1.5 million annually via development of offshore technology transfer (1987).
- Implemented more than $3.9 million in cost improvements over three-year period (1981 - 1983).
New Product Introduction / Launch
- Honored with Managerial Excellence Award for leadership role in new product introduction.
- Introduced new family of electrodeless discharge light sources, with extended warranty and improved technology edge over competition, while reducing equipment unit costs.
PLANT MANAGER
Quality Control & Performance Enhancement
- Achieved ISO 9000 series certification within multiple companies and operations.
- Recognized with Maryland Quality Award during first year as Vice President of Manufacturing.
- Reduced standard product lead time 60% from nine weeks to three weeks, improved on-time delivery from 70% to 90%+, and eliminated customer complaints for late delivery.
Lean Manufacturing
- Sparked significant efficiency boost and labor reduction by revitalizing Lean Manufacturing initiatives that had stalled, contributing to 80% reduction (from $500,000 to $100,000) in temporary/overtime labor costs within two years.
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- Spearheaded Lean Manufacturing initiatives that reduced unit labor costs more than 50% and recovered 20% of floor space while increasing production 400% to meet increased market demands.
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Account Management
- Averted loss of major customer by engaging customer’s project management and engineering staff to resolve key product quality issues. Solidified relationship and secured further business.
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- Salvaged threatened relationship with major Japanese customer by directing root cause analysis to determine source of short product life in their lab, saving more than $100,000 in charges from the customer and solidifying relationship to secure $250,000 order for next production line.
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- Earned Customer Satisfaction Award—the first and only such award given outside of Sales & Marketing—for leading Manufacturing team to support both external customers and field sales team by promoting operational excellence and teamwork, facilitating overall satisfaction and rapid closing of sales.
Labor Relations & Teambuilding
- Transformed highly dysfunctional management-labor relationship by addressing root causes and establishing a new culture of teamwork and employee recognition. Reestablished professional and effective relationships between management and hourly workforce, as well as with new union that supplanted the problematic old one.
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- Built and managed highly capable team and mentored Vice President of Operation's replacement in U.S. remotely while on assignment in Germany. Team achieved all expected performance metrics during absence.
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Growth Initiatives & Change Management
- Led due diligence teams for proposed domestic and offshore acquisitions.
- Prepared company division for decentralization, facilitating sale and acquisition by U.K. company.
- Played key operational role in successful IPO via timely turnaround performance of core technology.
Organizational Development
- Created a manufacturing machine responsive to rapid changes in demand, facilitating 15.7% average annual growth rate in business from $17 million in 1990 to >$84 million in 2001.
Budgeting & Forecasting
- Rewrote (with President, CFO, and Manager of Manufacturing Engineering) an entire Operating Plan in one weekend.
- Introduced statistical analysis to the unit bookings forecast and the production planning (Master Schedule) function, resulting in ~100% revenue forecast accuracy.
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